• KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer

KEYILE科译勒 K-VFDM Tuning fork densitometer

No.K-VFDM
The insertion type density meter adopts insertion installation and is widely used in pipelines, open tank containers, and closed tank containers to detect the density of the medium. The fluid density directly depends on the vibration frequency received by the tuning fork when the sensor is inserted into the medium. The sensor is equipped with a built-in temperature sensor to provide temperature compensation.
$0.00
K-VFDM:
Alcohol concentration meter
Alcohol concentration meter
Wave proof hood type tuning fork densitometer
Wave proof hood type tuning fork densitometer
PTFE flange type tuning fork densitometer
PTFE flange type tuning fork densitometer
Sanitary alcohol concentration meter
Sanitary alcohol concentration meter
Cable type tuning fork densitometer
Cable type tuning fork densitometer
Tuning fork densitometer+tee tube
Tuning fork densitometer+tee tube
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer
  • KEYILE科译勒 K-VFDM Tuning fork densitometer

Description

Instrument Feature

                                                                                                                                                                                                                                  
  • The power supply adopts an isolated circuit design, wide-range precision power supply, impact resistance, and antiinterference.
  • The tuning fork density meter adopts an industrial-grade high-performance single-chip integrated circuit, and the microprocessor performs complete signal conditioning, calculation and diagnosis functions, without the need for remote electronic devices for processing. High accuracy, good stability, and strong anti-interference ability.
  • The input signal and output signal are isolated, which is convenient for users to design the system's anti-interference.
  • The sensor signal adopts a photoelectric isolation design.
  • The overall size is small, the on-site space requirements are low, and the installation is flexible and convenient, without the need for debugging.
  • Optimized design-not easily affected by vibration and pressure changes.
  • Continuous real-time measurement can be performed in pipelines, bypasses and tanks

Application Field

                                                                                                                                                                                                                                 

Insertiontype densitymeter(concentration meter) candetect densityonline in real time. It canbe usedforprocess control of products withdensityas basicparameterorqualitycontrol with solidpercentage or concentrationpercentage as reference. Typical industries include petrochemical industry, brewingindustry, foodindustry, pharmaceutical industryandmineral processing(such as clay, carbonate, silicate, etc.), andit is specificallyused forinterface detection inmulti-product pipelines inthe above industries, densitydetection ofstirredmixtures, endpoint monitoringof reactors, andinterface detection ofseparators.



Working Principle

                                                                                                                                                                                                                                  

The sensor works based on the principle of component vibration. The component part is the tuning fork part immersed in the measured liquid. The tuning fork part senses vibration through the internal piezoelectric device fixed at one end of the bottom of the fork body. The oscillation frequency is detected by the secondary piezoelectric device fixed at the other end of the fork body, and then the signal is amplified by the circuit at the top. The liquid density is closely related to the vibration frequency of the measured liquid when it flows. When the density of the measured liquid changes, the vibration frequency of the liquid flow also changes. The density of the measured liquid can be accurately calculated by the following equation.

         D= K0+K1T+K2T2 D=uncalibrated density of the measured medium (kg/m3)

         T=vibration frequency (μ s) K0, K1, K2=constant

During the density detection process. The insertion densitometer (concentration meter) can automatically compensate for the influence of temperature on the density (D) of the measured medium, and pressure has no significant effect on density.


Product Line

                                                                                                                                                                                                                                  

Standard thread type tuning fork densitometer Wave proof hood type tuning fork densitometer PTFE flange type tuning fork densitometer Sanitary alcohol concentration meter
Cable type tuning fork densitometer Tuning fork densitometer+tee tube

Technical Specification

                                                                                                                                                                                                                                  
Measuring range 0- 2000 CP
Temperature Coefficient Less than 0.1 kg/m³/°C (±0.5%) after calibration
Pressure Influence Negligible
Built-in Temperature Sensor Digital sensor, PT100 temperature compensation
Wetted Materials 316L, 2205, 2507 stainless steel, Hastelloy C, chromium, titanium, PTFE/PFA
Fork Coating Standard PTFE or PFA
Power Supply 24VDC,≥50 mA
Analog Signal Output 4–20 mA/HART (optional), 0–1000 Hz, RS485 Modbus RTU
Output Accuracy (at 20°C) ±0.1% of reading or ±0.05% FS
Output Repeatability (-40 to +85°C) ± 0.05% FS
Process Connection DN50 PN16 / G1.5" thread / 3" clamp, custom options available
Non-standard customization
Protection Rating IP65
Housing Aluminum alloy


Mechanical Installation

                                                                                                                                                                                                                                  

Unlike pipeline density sensors, the fork of the insertion density meter (concentration meter) is not fully enclosed.

  1. The boundary effect of the pipe wall or container wall on the fluid plus the viscosity effect of the measuring medium itself will have a certain impact on the measurement calibration of the sensor. In order to overcome these, we have summarized and set the installation method and pipe diameter in advance for different environments to facilitate selection under the same conditions.
Installation Standards T-type side opening plug-in installation T-type side opening retracted installation
Description The fork body directly enters the main fluid The fork body is retracted into the side opening of the pipeline to avoid the main fluid, retracted 25mm
Flow Rate The flow rate through the fork body is 0-1m/s The flow rate of the main pipeline is 1-5m/s
Viscosity Range Maximum 600Cp Maximum 100cP (can reach 250cP in some cases)
Temperature -50-150℃ -50-150℃
Main Pipe Size ≥Horizontal pipeline 100mm(4" );
≥Vertical pipeline 150mm(4" );
≥50mm(2" )
Disadvantages

      Not applicable to:

  1. Unstable flow rate
  2. Main pipe diameter less than DN100
1 Flocculent solution (such as pulp, etc.)
2 Unstable flow rate
3 Solution with gradual viscosity change
4 Solution with gradual viscosity change
5 Situations with significant temperature effect

2. Calculation of flow velocity

     V = Q / (1/4 *π *d2) Example: Flow rate 20m3/h Pipe diameter 100mm V = 20 / 3600 (/ 1/4 * 3.14 * 0.1* 0.1) = 0.7 m/s

3. Installation and positioning
In order to ensure that the density meter can measure accurately and display stably, the flow rate of the measured medium shall not be greater than 1m/s, and the diameter of the pipe where the density meter is installed shall be greater than or equal to 159mm. The location where the density meter is installed should be as far away from the pump as possible, and the distance should preferably be greater than 5m; when the flow rate is greater than 1m/s, the expansion installation is adopted. For every increase of 1m in the flow rate, the diameter of the pipe where the density meter is installed is expanded by 1.5 times. There must be a straight pipe section of ≥600mm in front of the meter and a straight pipe section of ≥300mm behind the meter to ensure that the fluid is in a laminar state when flowing through the fork body.

As shown in the figure:
  • As shown in the figure: Horizontal pipe horizontal installation
  • Concentric reducer vertical pipe inserted directly into the fluid
  • Concentric reducer horizontal pipe horizontal pipe top view
  • Horizontal Pipe with Eccentric Reducer
A: Side view of horizontal pipe (meter on opposite side)
B: Eccentric expander/reducer
C: Meter inserted into flow at expander
D: View inside pipe and meter
If an eccentric reducer is used, the pipe must maintain 20 inches (500 mm) of upstream straight run (on both sides for bidirectional flow applications) to avoid a jet effect and overall "jetting" on the tines of the tuning fork.
During installation, always position the meter so that the gap between the tines is vertical to allow solids to settle and gases to rise.

Instrument mounted by fluid (welded base)

  1. Horizontal installation for 4-inch pipe; vertical installation for 6-inch (152 mm) pipe
  1. 2.1-inch (52.5 mm) instrument opening in pipe
  2. Welding
  3. Free-flow welding base (purchase based on pipe diameter)

 

T-shaped pipe installation Instrument Tee (Flange Fitting) Installation

A. Horizontal or vertical installation for 4-inch or larger diameter pipes
B. The distance between the instrument fork and the main pipe wall is determined      by the maximum flow rate of the process.
C. PFA gasket and compression spring (not required for self-locking PFA gaskets)

For vertical and horizontal pipes, always install the meter on the side of the pipe. For horizontal pipes, never install the meter on the top of the pipe.
 
  • Pipe wall installation

    A. Velocity ≤ 10 ft/s (3 m/s)
    B. 10 < Velocity ≤ 13 ft/s (4 m/s)
    C. 13 < Velocity ≤ 16 ft/s (5 m/s)
 
  • 3" T-tube Mounting:
For slurry applications, install in T-piece piping. The T-piece should be 3" (76 mm) (DN80) and installed at an angle to ensure self-draining. Flow rates as low as 1.0 m/s are acceptable, with 3 m/s preferred. Flow rates of 5 m/s should be used with caution as there is an increased risk of T-piece plugging. Additional cleaning may be required.
Flow 0.5 to 5 m/s (at pipe wall)
Viscosity Up to 100 cP, or 1000 cP if inserted no further than 1 inch (25 mm).
Temperature -58°F to 392°F (-50°C to 200°C)
-40°F to 392°F (-40°C to 200°C) (hazardous area)
  • Horizontal Pipe
  • Vertical Pipe
   
Open tank instrument installation (long rod) Instrument placement (away from tank wall)
(Open can: A. 200 mm B. 50 mm) (Closed can: A. 50 mm B. 200 mm)
Instrument placement (distance from objects and spoilers) Instrument placement (flow direction through tuning fork gap) Meter placement (away from sediment)