| Customer Background: A fine chemical company specializes in the production of specialty chemicals. Its processes involve a large amount of strong acids, strong alkalis, and slurry media, which place stringent requirements on the accuracy and stability of fluid metering and the corrosion resistance of equipment. |
| Key pain points: |
| Previously used traditional flow meters would experience lining corrosion and electrode leakage within just 3 to 6 months under highly corrosive conditions. At the same time, the measurement error fluctuated to ±1.5%, resulting in distorted material loss calculations and inaccurate control of production process parameters. This not only increased maintenance costs but also restricted the stability of product quality. |
 |
| Solution: |
| Addressing our customers' pain points in their operating conditions, we customized and recommended a high-precision, corrosion-resistant electromagnetic flowmeter, which solves production challenges with two core advantages: |
- Measurement accuracy and data traceability: Utilizing advanced magnetic field modulation technology, the measurement accuracy is consistently maintained at ±0.5%, far exceeding industry standards. Even under conditions of high viscosity and high adjustment in slurries, it can output a continuous and stable data flow, directly connecting to enterprise ERP systems. This provides a basis for warehouse handling statistics and process parameter optimization, completely eliminating the need for "stopped" production management.
|
- Highly corrosion-resistant and long-lasting: The flow meter lining is made of corrosion-resistant PTFE material, and the electrodes use a customized Hastelloy solution, which can easily cope with strong corrosive media such as strong acids and strong alkalis. Compared with the predicament of frequent replacement of the original equipment, this product has been running continuously and stably at the customer's site for more than 12 months without leakage or accuracy drift, extending the service life of the equipment by 2 to 3 times.
|
|
| Project results: |
| After being put into use, the customer's production process has been significantly improved: the accuracy of measurement data has increased by more than 200%, and the annual material loss has been reduced by 5%; the frequency of equipment replacement has been reduced from twice a year to zero times, and the annual operation and maintenance costs have been effectively saved; the control of production process parameters is more precise, and the product qualification rate has increased by 3%. |
|
